BPM & BLM Upgrade Project
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Dictionary & Basis of Estimate (BOE)

 

WBS Name Dictionary BOE Final Status Notes
26.4.6.4 Tevatron BPM Upgrade The scope of the Tevatron BPM project is defined in the Tevatron Beam Position Monitor Upgrade Requirements document version 3 dated September 10, 2003. The project WBS estimates are based on the scope. The WBS is divided into five major components. First four components, design, fabrication, installation, and commissioning, are mapped to four system life cycle phases. Each of these four life cycle phases is further divided into four subsystems, electronics, front-end Data Acquisition (DAQ) software, on-line software, and off-line software. Electronics subsystem addresses the hardware in the service buildings connected to the BPM pickups in the Tevtron tunnel underground. The electronic hardware acquisition is the major M&S cost for the project. Front-end (DAQ) system, based on VxWorks, real-time operating system, communicates to the hardware, acquires BPM/BLM signals and passes on to the on-line system with minimal processing. This subsystem is also responsible for managing various timing, calibration and diagnostic issues. The fifth component, project management, addresses the project management and coordination efforts throughout the project life cycle that are independent of phases. Physicists and engineers assigned to this WBS also perform investigative measurements, refine requirements using beam studies and other related activities, and provide inputs to other team members as SME. The basis of estimate does not include any divisional infrastructure costs or travel costs. Detailed basis of M&S cost estimation are described in following lower level items only when a particular WBS has a task with associated M&S. End of May 2004 changes to V3.0 WBS baseline: We made changes to reflect:

1. Delay in the delivery dates of EchoTek boards.
2. Installation during the shutdown (begins Aug 23)
3. Commissioning starts when the beam returns (Nov 22)
4. Length of commissioning is not very well known and is driven not by the TeV BPM upgrade but by the operational
requirements of the Tevatron. Commissioning with take approximately two months.

BOE changed significantly from the earlier version mainly because of the efforts due to extended project schedule. There was no significant changes in the fixed cost part of the project.

End of July 2004 changes to V3.1 WBS baseline: This includes changes in the R2LU WBS numbering system and split up of the System Fabrication task into two tasks: elctronics and software. The Laboratory project accounting system was realigned during July 2004 to reflect project WBS.

End of August 2004 Changes to V3.1 WBS: By the end of August, it is evident that there is a delay of the production schedule for Echotek boards. The schedule for production of Timing cards and Filter cards are also delayed. Consequently, fornt-end software development was also delayed. The man-power assignments were realigned to reflect the above schedule changes, resulting an increase of approximately 4.1 FTE Year or an equivalent of $293,000.

26.4.6.4.1 Tev BPM system design Tasks for the design phase include investigation of existing and new methods, design, and prototyping, as applicable, for the new electronics, front-end data acquisition software, on-line software, and offline software. The design and implementation of test stands and deployment of additional infrastructure are part of this section. -
26.4.6.4.1.1 Electronics design Main task in this WBS is the design of the core electronics of the new BPM system to meet required capabilities. Core electronic technical choice review and electronic design review are parts of this WBS. Design of the timing card and diagnostic/calibration card decision is made based on the decision on core electronics. Prototyping the interface of the existing BLM system to the new BPM system is part of this WBS. However, this does not include any additional work necessary to accommodate any enhanced BLM system that may become available in the future. Preparing the cabling of the BPM pickups to accept pbar signals as well as making necessary offset measurements are part of this WBS. Experimentation with multiple core electronics options at the Tevatron and FCC are included. Network capabilities for ACNET access from FCC are provided. System commissioning plan, synchronized with the shutdown schedule is initiated. Significant amount of investigational work is done during this phase. Estimated cost of the labor is calculated by the subsystem manager using historical data in similar projects. Contractor services for electrical work and the cost of components was used to estimate the cost of preparing BPM pickup cables in the tunnel for the new system. No additional cost for test stand and electronics is necessary since these items are borrowed from other groups.

June 16 Milestone for first Echotek Modified board schedule slipped. First informal prototype arrived on June 29. However, the official prototype arrived on August 23. A prototype crate was installed in the A3 building on ?

26.4.6.4.1.2 Front-end DAQ SW design Main task in this WBS is the design of the frontend software that communicates with the electronics and online software. Deliverables for this WBS includes both specification and design of the front-end data acquisition software including necessary reviews. The specification includes details of expected operating mode and interactions to the BPM and BLM hardware, buffers, ACNET name mapping, calibration and diagnostic procedure etc. The software design document is a part of this WBS. The estimate is based on the time spent by CPs and EEs using historical data available to the subsystem manger from similar projects. Labor cost for Sees involved in specification is also included.
26.4.6.4.1.3 Online SW design Deliverable for this WBS is based on the SW design. The subsystem manger, who is also the SME on the topic, provides the estimate.
26.4.6.4.1.4 Offline SW design Since the new BPM system with modern hardware will have significantly enhanced capabilities, new algorithms are needed to take advantage of the better data, particularly, to address the separation and presentation of proton and Pbar signals. The scope of off-line software design includes the investigational analysis needed along with the design of the off-line software. . The off-line software specification is the main deliverable for this WBS. The labor estimate is based on the past estimates of effort for similar work.
26.4.6.4.2 Tev BPM: Requirements Review (Milestone) This milestone WBS indicates the acceptance of the Tevatron BPM Requirements document by the RUNII project manager and the AD division director. It is also flags the beginning of the formal part of the project. No BOE
26.4.6.4.3 Tev BPM system fabrication System fabrication WBS covers traditional system implementation activities related to both software and hardware. Iterative unit testing and some integration testing for the software and hardware at teststands and, possibly, at selected houses of the Tevatron are components of this WBS. -
26.4.6.4.3.1 Electronics fabrication This WBS includes the placement of purchase orders, prototype testing for the vendor delivered boards, purchase of components, prototyping and assembly of boards designed in-house. This WBS also includes tasks of layout, prototype testing of boards from vendor and/or assembly houses. The estimates for the purchase orders are based on 31 fully loaded BPM systems, 27 systems for service buildings around the Tevatron, two systems for test stands at Tevatron and FCC, and two spare sets. The major cost for the project is for the Digital Receiver boards. Vendor quotes from the recycler project is used. The decision to use VME crates with MVME 2434 processor boards with VxWorks real time operating system is made for the project. Estimates for these items are derived from previously available information within the laboratory. Since adequate experience with this environment is available within AD and CD divisions, labor cost estimate for software and hardware is reliable. Off-the-shelf components for BLM and components for timing/calibration/diagnostic cards are calculated using available pricing. Cost for cabling, connectors etc. are estimated and included in the consolidated crate cost.
26.4.6.4.3.2 Front end DAQ SW fabrication This WBS addresses implementation and coding of software, including the implementation of the APIs, class diagrams, sequence diagrams, and code. Unit and integration testing with hardware and online software interfaces is a part of the WBS. Review of implementation document and code are planned. The labor estimate is based on the experience of the subsystem manager. Availability of experienced CPs is accounted for in the estimate.
26.4.6.4.3.3 Online SW fabrication This WBS addresses the necessary code modification and integration of the existing BPM/BLM software libraries. The labor cost is based on the input from the subsystem manager, who is also the SME.
26.4.6.4.3.4 Offline SW fabrication This WBS addresses the implementation and integration of the off-line software code. The labor cost is based on the input from the subsystem manager.
26.4.6.4.4 Tev BPM system installation
26.4.6.4.4.1 Electronics installation This WBS includes the activities of assembly, installation, cabling and QC of the BPM electronics including BLM interface. The task of preparing 27 service buildings is also part of this WBS. The labor cost was derived from experience of the subsystem manager and similar work for tunnel upgrade activities.
26.4.6.4.4.2 Front end DAQ SW installation This WBS includes integration testing of the Front-end DAQ software with limited on-line testing using production quality hardware. Estimate is based on historical data.
26.4.6.4.4.3 Online SW installation This WBS includes integration testing with Front-end DAQ and off-line software. Estimate is based on historical data.
26.4.6.4.4.4 Offline SW installation This WBS includes integration testing with online software and user interface testing for operators and physicists Estimate is based on historical data. Most of the off-line software work was devoted to data collection and analysis of the data to test and validate the system.
26.4.6.4.5 Tev BPM system commissioning Based on the system commissioning plan, initiated during the design phase, the system will undergo commissioning and necessary modifications. A fully commissioned system is the primary deliverable of this WBS. The commissioning is done in multiple phases, beginning with BPMs in a selected number of houses. Other deliverables for this phase are TBPM maintenance manual and user and programmer guides for software. The estimate is based on historical data. There was a significant delay in the during the first house commissioning due to Echotek and front-end software issues. This resulted in the delay of the first house commissioning and overall delay in the conclusion of the project.
26.4.6.4.6 Tev BPM project management There are three types of tasks in this WBS. Project management tasks involve managing cost and schedules using project WBS, coordinating management and project meetings, internal and external reviews, documenting project level information in presentations and on the web. Technical coordination tasks include coordinating technical aspects of the project to assure that the end system delivered meets or exceeds the requirements defined. SME tasks, the third type of tasks, involve provision of technical expertise, including generation of new concepts, refinement of requirements, and conducting measurements and beam studies. measurements. Labor cost is estimated using level of effort method distributed throughout the project. Labor cost increased due to extended duration of the project.

 

 

 

last modified by JN  email wolbers@fnal.gov
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